I think you need to find your local sign-maker - I'm sure there's one not far from you. If you're just going for lettering then, cut vinyl graphics would work. If you want the sheriff's badge then you'll probably have to find someone who prints onto vinyl due to the amount of detail vs. size. The shiny gold vinyl used on Dukes doesn't last quite as well as plain colors outdoors, but should be ok for your purposes. Once you've decided what you want, and at what size, I can email some artwork suitable for the sign-maker to work from. I spent 10 years in the sign business, but that was a while ago now - I don't think anything particularly revolutionary has happened since. Good luck with the project - I look forward to seeing the pictures .